Microprocessor Based Sequential Timers

5 Way Micro Controller Based Sequential Timers
5-way-micro-controller-based-sequential-timers
5-way-micro-controller-based-sequential-timers
5-way-micro-controller-based-sequential-timers



Operating Instruction Manual For 5 Way Micro Controller Based Sequential Timer

We are Manufacturer, Supplier, Exporter of Microprocessor Based Sequential Timers and our setup situated at Pune, Maharashtra, India.


Operation Of Timer To Control The Sequential Operation Of Pulse Type Solenoid Valves

The sequential operation of the micro controller controls the solenoid valve `ON’ Time and `OFF’ Time, which in turn allows the compressed air to be injected into the filter bags for cleaning purpose. There is a time base (clock), which generates the clock pulses for the operation of the timer. These clock pulses are shaped and processed through CMOS circuitry to get required pulse for triac firing circuit. These triacs in turn control the solenoid valves. The clock pulses are adjustable to get the required `ON’ and `0FF’ duration.


Connecting The Timer To Main Power Supply

Refer the PCB wiring Diagram No. 050774, Dt.29 -01 -2014 at the end of this Manual (The ident is printed on the PCB as well). The legends used in this are Detailed below (From Left To Right):


Way Terminal Strip (TB2)
  • Live connection of 110 V AC Input Supply
  • Neutral connection of 110 V AC Input Supply
  • Solenoid Common Connection

5 Way Terminal Strip (TB3): [Connection from left to right]
  • Output through power semiconductor for valve No. 1
  • Output through power semiconductor for valve No. 2
  • Output through power semiconductor for valve No. 3
  • Output through power semiconductor for valve No. 4
  • Output through power semiconductor for valve No. 5

2 Way Terminal Strip (TB4)

Pr. Sw. (P1)
D.P. Switch Contact (Use N/C contact)
Pr. Sw. (P2)

Once these are understood thoroughly, open the front cover of the equipment by loosening two wing Nuts provided. By using Knockout gland plate for input & output connections for suitable wire. If the Pressure Switch Connections are not required or not utilized, do not make any change in the connections with the Timer provided. But if it is not so then connect it as shown in the Diagram provided. (IF PRESSURE SWITCH INTERLOCK IS NOT REQUIRED, THE TERMINALS P1, P2 MUST BE SHORTED.)


W A R N I N G :

PHASE (LIVE) must be connected to Electrical Phase of the Power Supply. This should be observed strictly otherwise equipment will give shocks if any portion of the circuitry is touched by bare hands). `N’ must be connected to Electrical `N' or Cold connection.


Setting The On Time And Off Time Duration

`ON' Time Setting KNOB (Red / Grey Colour Knob) Duration Settable: 20 mSec. To 200 mSec.

`OFF' Time Setting KNOB (Blue / Black Colour Knob) Duration Setting: 2 Secs. To 60 Secs.


Selecting Number Of Ways Required:

This is done by setting the flying lead of the programming system to the required No. of channel required at the output i.e. for 3 way output reset lead (Yellow / Red / Blue) to 3rd Pin and for 5 Way to 5th Pin and so on.

Auto/manual Manual Pulsing Push Button.:

Manual pulsing of outputs can be done by MANUAL P.B switch. The output of each solenoid valve can be checked sequentially by using PUSH BUTTON (P.B.) provided switch on PCB. (top centre of PCB). At time of manual pulsing, you should keep "OFF TIME" pot on maximum position. After finishing manual pulsing Timer automatically goes to Auto Mode (pl. check OFF TIME which you required)


On Demand Pulsing (remote On/off Control):

P1, P2 Terminals (TB 4) on sequential controller stops functioning when contact at P1, P2 Open. Sequence continues from point where it had stopped when contact reopens.


Function Indicator Operations:

Function Indicator LEDs are very useful version of this sequence controller. They indicate both status and functioning of the sequence controlling triacs as well as solenoid valves. Following Table describes the complete operation if these LEDs and how useful it is to diagnosis the triacs and solenoids :

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10 way Micro Controller Based Sequential Timers
10-way-micro-controller-based-sequential-timers
10-way-micro-controller-based-sequential-timers



Operating Instruction Manual For 10 way Micro Controller Based Sequential Timers
Operation Of Timer To Control The Sequential Operation Of Pulse Type Solenoid Valves

The sequential operation of the micro controller based Timer, controls the solenoid valve `ON’ Time and `OFF’ Time, which in turn allows the compressed air to be injected into the filter bags for cleaning purpose. There is a time base (clock) which generates the clock pulses for the operation of the timer. These clock pulses are shaped and processed through micro controller based circuitry to get required pulse for triac firing circuit. These triacs in turn control the solenoid valves. The clock pulses are adjustable to get the required `ON’ and `0FF’ duration.


Connecting The Timer To Main Power Supply

Refer the G. A. & PCB Wiring Diagram No. 050774, Dt.29-01-2014 at the end Of this manual (The ident is printed on the PCB as well). The legends used in this are detailed below (From Left To Right):


2 Way Terminal Strip (TB1)
  • PR-SW (P1): D.P. Switch Contact (USE N/C CONTACT)
  • PR-SW (P2): (If Pressure Switch Interlock Is Not Required, The Terminals P1, P2 Must Be Shorted).

2 Way Terminal Strip: (TB2) (Connection From Left To Right)
  • 1 PH : Phase / Live connection of mains supply (110 V AC)
  • 2 N : Neutral / Cold connection of mains supply

2 Way Terminal Strip: (TB2)

(CONNECTION FRON LEFT TO RIGHT) 1 COM : Solenoid common connection.


10 Way Terminal Strip: (TB3) (CONNECTION FROM LEFT TO RIGHT)
  • Output through power semiconductor for Valve No. 1
  • Output through power semiconductor for Valve No. 2
  • Output through power semiconductor for Valve No. 3
  • Output through power semiconductor for Valve No. 4
  • Output through power semiconductor for Valve No. 5
  • Output through power semiconductor for Valve No. 6
  • Output through power semiconductor for Valve No. 7
  • Output through power semiconductor for Valve No. 8
  • Output through power semiconductor for Valve No. 9
  • Output through power semiconductor for Valve No. 10

Selecting Number Of Ways Required:

This is done by setting the flying lead of the programming system to the required No. of channel required at the output i.e. for 5 Way output reset lead (Yellow / Red / Blue) to 5th Pin and for 10 Way to 10th Pin and so on. If flying lead is not connected to any pin, by default, timer will reset at last output (10th).

Auto/manual Manual Pulsing Push Button.:

Manual pulsing of outputs can be done by MANUAL P.B switch. The output of each solenoid valve can be checked sequentially by using PUSH BUTTON (P.B.) provided switch on PCB. (Left hand top corner of PCB). At time of manual pulsing, you should keep "OFF TIME" pot on maximum position. After finishing manual pulsing Timer automatically goes to Auto Mode (pl. check OFF TIME which you required)


On Demand Pulsing (Remote On/Off Control):

P1, P2 Terminals on sequential controller stops functioning when contact at P1, P2 opens. Sequence continues from point where it had stopped when contact re-closes.


Function Indicator Operations:

Function Indicator LEDs are very useful version of this sequence controller. They indicate both status and functioning of the sequence controlling triacs as well as solenoid valves. Following Table describes the complete operation if these LEDs and how useful it is to diagnosis the triacs and solenoids.

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15 or 20 way Micro Controller Based Sequential Timers
15-or20-way-micro-controller-based-sequential-timers
15-or20-way-micro-controller-based-sequential-timers

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